Reefer Container

Reefer container is an insulated container that mainly transports frozen food and can maintain a predetermined temperature. It is specially designed for transporting foods such as fish, meat, fresh fruits, vegetables and so on.

Description

CIMC TLC|RYC has more than 25 years of design and manufacturing experience for reefer containers. Thanks to the large-scale and professional PU foaming production line, the reefer containers with high thermal isolation performance.

Reefer Container Common Aliases

Reefer containers can also be called Reefer shipping containers, reefer sea containers, freezer sea containers, reefer sea containers, freezer shipping containers, reefer shipping containers, 20ft reefer, Special reefer containers, etc.

Operational Environment

The container is to be designed and manufactured for the carriage of reefer container (frozen, chilled) foodstuffs and general cargo by land (on road or rail) and by sea (above or below deck) throughout the world and will range from -30°C to +70°C without effect on the strength of the basic structure. A mechanical refrigeration unit of a “one-piece picture frame type” will be fitted to the front-end frame. The container is designed with a refrigeration unit to maintain the inside space temperature at -25C° to +25C°.

Regulations and Standards

  • ISO/TC-104

668 Dimensions and ratings (1995 edition)

6346 Coding, identification and marking (the third edition, 1995)

1496/2 Specification and testing thermal containers (1996 edition)

1161 Specification of corner fittings (1984AMD.1:2007 edition)

  • TIR Requirements and Certificate: approved by the Classification Society.
  • Timber Component Treatment and Certificate. There will be no exposed timber in the construction.
  • CSC Requirements and Certificate: In compliance with the “International Convention for Safe Containers”.
  • Classification Society: All Containers will be certified by ABS / BV / LR.

Handling

The containers will be constructed to be capable of being handled without permanent deformation, which will render them unsuitable for use under the following conditions:

1.3.1 Lifting full or empty at top corner fittings employing spreaders fitted with hooks, shackles, or twistlocks.

1.3.2 Lifting full or empty at bottom corner fittings using slings with terminal fittings at sling angles of 45 degrees. To the horizontal plane.

Transportation

The container will be constructed to be suitable for transportation in normal operating conditions and the following modes:

  • Marine——-In the cell guide: 9 high stacked (based on 24,000kg)

on the deck: 4 high stacked and secured by vertical and diagonal lashings

  • Road——–On flatbed or skeleton chassis, secured by twist locks or equivalent ones at the bottom corner fittings.
  • Rail———-On the flat cars of special container cars secured by twist lock or equivalent ones at the bottom corner fittings.

Reefer Container Applicable Scene

Vegetable, fruit, and meat transportation and storage maintain the goods at a certain low temperature.

Features of Reefer Container

The biggest feature of it is effective thermal insulation and high mechanical strength.

In terms of ensuring the thermal insulation of the reefer container, the material commonly used in the industry is polyurethane foam.

When the density of polyurethane foam is 40kg/m³, its thermal conductivity is the lowest. In the actual production process, to ensure that the polyurethane foam has a particular strength, reduces the void rate, and takes into account factors such as leakage during foaming, the design density is slightly greater than 40kg/m³.

The wall thickness of the reefer container is generally between 50-120mm, and the partial wall thickness of reefer container for special purposes can be reduced to 30mm.

Reefer Container Selection

It is essential for the transportation and storage of perishable goods/products (such as food and temperature-sensitive medicines).

For the successful delivery of frozen products, it is important to ensure the following:

  1. Uninterrupted cold chain transportation;
  2. Appropriate cooling technology;
  3. Choose the right insulation material, size, and container design.

Different products have different temperature requirements. Therefore, understanding the temperature requirements of each product in the transportation route is equally important for the successful selection of a reefer container. For example, blood needs to be stored between 2-6°C, drug vaccines must be kept at (-70)-5°C, and frozen food must be held at -18°C.

Requirements for using Reefer Container

  1. After the reefer container is loaded, the original quality of the reefer or frozen goods should be checked and stated on the manifest.
  2. In the process of packing, the principle of loading and stacking should be strictly complied with to avoid unbalanced cooling caused by short-circuiting cold air and reduce the refrigeration efficiency of the reefer container refrigeration device.
  3. When the frozen goods are transported over a long distance, the difference between the set temperature in the box and the set temperature cannot exceed 3°C. For the transportation of reefer goods, the temperature error should not be greater than 0.5°C, preferably not greater than 0.25°C.
  4. They transport fresh fruits, vegetables, etc., and the air vents should be opened in time for ventilation. However, when transporting frozen goods, the tuyere should be closed.
  5. Carton-packed cooling goods should be ventilated in time according to the outdoor temperature and humidity during transportation to keep the air in the box dry and prevent condensation on the outer surface of the box.

Classification of Reefer Container

According to the ISO/TC-104, 668 Dimensions and rating standard, reefer containers can be divided into 10’, 20’, 30’, 40’, and 45’ according to the length of the container. 30’ containers are generally not used, and the most used containers are 20 ’ and 40’in in length.

CIMC TLC|RYC Reefer Container Features

  • 20’/40’H reefer container, complying with ISO size, CSC, and Customs regulations, suitable for intermodal transportation.
  • Its outer panel material is made of muffler-grade stainless steel for high-grade protection to get containers’ long life, light tare weight, which can be loaded with more cargo, and high insulation properties.
  • Reefer container K value less than 0.4W/m2.K, which can save energy, is widely used for the transportation of fresh fruit, flowers, meats, vegetables, medicine, and electrical equipment.

 

Advantages of Reefer Container

 

  • First, they provide a cost-effective solution for transporting perishable goods. Containers can carry a large amount of goods, reducing unit transportation costs.
  • Second, reefers have a lower carbon footprint than air or road freight. The use of sea freight reduces greenhouse gas emissions and contributes to more sustainable supply chains.
  • Third, it provides a high degree of security for the goods. The containers are sealed and can only be opened at the port of destination, which reduces the risk of theft or tampering.

 

Application of Reefer Container

 

  • In the food and beverage industry, coolers are used to transport fresh produce, frozen meat, seafood and dairy products. They are also used to transport wine and beer that require a specific temperature range to preserve their taste and quality.
  • In the pharmaceutical industry, it is used to transport vaccines, medicines, and other medical products that require strict temperature control.
  • Chemical manufacturers also use it to transport hazardous chemicals that need to be kept within a specific temperature range.

 

Maintenance and Safety of Reefer Container

 

To ensure the safe and efficient operation of the reefer container, regular maintenance is required. Refrigeration systems and insulation should be checked and serviced regularly to prevent any failures during transport. It is also important to follow the manufacturer’s container handling guidelines to avoid damage to the cargo or the container itself.

In terms of safety, reefer containers are designed to meet international sea container standards. They go through a rigorous testing and certification process to ensure they can withstand the stress of ocean shipping. However, proper handling procedures must be followed when loading and unloading containers to avoid accidents or injuries.

 

40′ H Reefer Container

 

Exterior sizeL12192XW2438XH2896 mm
Tare weight4600 kg (Machine included)Interior sizeL11580xW2288XH2540 mm

 

40′ H Reefer Container Data Sheet

 

Base StructureGooseneck

tunnel plate

ISO standard designInsulationPUDensity60KG/m3
 Thickness77/130mm
FloorFloor: 63.5mm aluminum extrusionOther: 4 sets of drainage at four corners
Sub-floor: 1.6mm Corten steel
RoofOuter roof

pannel

Several pieces of 0.8mm MGSS

panel jointed together
by TIG welding

 InsulationPUDensity40KG/m3
CeilingSeveral pieces of 1.27mm aluminum sheet

jointed together by exclusive technology

 Thickness80mm
Others: several roof bows
Side panelOuter panelSeveral pieces of 0.8mm MGSS panel
jointed together
by TIG welding
 InsulationPUDensity40KG/m3
SideliningSeveral pieces of 0.7mm HGSS sheet

jointed together by
TIG welding

Thickness60mm
Others: The Rolled top and bottom side rail is made of 4.0mm Corten steel
Side posts fixed to outer panels by resistance-welding

welded to the top/bottom side rail

 Front & Rear frameWelded Corten steel frame to be suitable for machine and door installation
DoorOuter panel: 1.2mm MGSS, Door lining: 0.7mm HGSS.

PU Insulation: 55kg/m3 density

and 75mm thickness

5 pieces of Aluminum extrusion hinges and two sets of locking gear systems at each door

 

Preservation—RAL9010 Color Code For the Outer Surface

 

 Corten steelExposed of Corten steel: 30um rich zinc primer + 40um epoxy primer + 50um PU
Hidden Corten steel: 10 μm rich zinc primer
Underneath: 30um rich zinc primer + 200 um bitumen
MGSSOuter:  40um epoxy primer + 50um PU
Stainless SteelHidden area: foamboard
Air Leakage Max. 5m3/h at 250Pa
U valueMax.36.5kcal/k/h at 20°C temperature difference between outer and inner

 

20‘ Reefer Container

 

Exterior sizeL6058XW2438XH2591 mm
Tare weight3000 kg (Machine included)Interior sizeL5450xW2288XH2292 mm

 

20‘ Reefer Container Data Sheet

 

Base StructureForklift pocket6.0X116X360mmInsulationPUDensity60KG/m3
Center distance

of FLP

2050+/-30mmThickness77/130mm
FloorFloor: 40mm aluminum extrusionOther: 4 sets of drainage

at the four corners

Sub-floor: 1.6mm Corten steel
RoofOuter

roof pannel

several pieces of

0.8mm MGSS panel

jointed together by
TIG welding

InsulationPUDensity40KG/m3
CeilingSeveral pieces of 1.27mm

aluminum sheet
jointed together by

exclusive technology

 Thickness80mm
Others: several roof bows
Side panelOuter panelSeveral pieces of 0.8mm MGSS

panel jointed together
by TIG welding

InsulationPUDensity40KG/m3
 SideliningSeveral pieces of 0.7mm HGSS

sheet jointed together
by TIG welding

Thickness60mm
Others: The rolled top and bottom side rail is made of

4.0mm Corten steel

Side posts fixed to outer panels by resistance-welding

welded to the top/bottom side rail

Front

&

Rear frame

Welded Corten steel frame to be suitable for

machine and the door are installed

DoorOuter panel: 1.2mm MGSS, Door lining: 0.7mm HGSS.

PU Insulation: 55kg/m3 density and
75mm thickness

4 pieces of Aluminum extrusion hinges

and two sets of locking gear systems at each door

 

Preservation—RAL9010 Color Code For the Outer Surface

 

Corten steelExposed of Corten steel: 30um rich zinc primer + 40um epoxy primer + 50um PU
Hidden Corten steel: 10 μm rich zinc primer
Underneath: 30um rich zinc primer + 200 um bitumen
MGSSOuter:  40um epoxy primer + 50um PU
Stainless SteelHidden area: foamboard
Air LeakageMax. 5m3/h at 250Pa
U valueMax.21kcal/k/h at 20°C temperature difference between outer and inner

 

CIMC TLC|RYC Reefer Container Service Details

 

Pre-sales serviceTechnical and commercial consultant
Customized design and engineering
Return Policy/After-sales Service1-year warranty for the structure
3 years for painting
5 years for decal
Lead time60 days after order confirmation
Transportation MethodOcean, Railway, Road
Freight and transportation periodConfirmed according to the specific destination
MOQ1 unit

 

CIMC Yangzhou operates full sets of self-contained production lines: Raw material treatment, parts cutting, punching and welding, general assembly, painting, decoration (for modular units). Total manufacturing area of more than 200,000 ㎡, annual capacity: 150,000 special containers / 20,000 modular units.

CIMC Yangzhou operates full sets of self-contained production lines: Raw material treatment, parts cutting, punching and welding, general assembly, painting, decoration (for modular units). Total manufacturing area of more than 200,000 ㎡, annual capacity: 150,000 special containers / 20,000 modular units.

Customized and Intelligent production line for Modular Building

containers pre treatment
containers cutting & punching
containers parts welding
containers general assembly
containers robot welding
containers automatic sanding and painting
containers storage yard
containers storage yard
Ultrasonlc
Test

MPI Test

Panel pr-treatment Inspection

Painting Test

Water tightness Test

Structure Test

Thermal Test

Offshore Drop Down Test

Sound Insulation Test

Air Quality Test

Electrical Test

Plumbing Test

Air Tightness Test

CIMC TLC | RYC | XLC adheres to strict quality control and continuous innovation. With more than 20 years development, we attained ISO certifications, third party factory approvals, specific product & operator certificates, as well as various awards and patents issued by various levels of government and related associations.

ISO 9001
ISO 14001
ISO 45001
CE-EN1090
ABS Certificate
CSS Certificate
LR Factory Certificate
RS Factory Certificate
DEKRA
What's your company like?

We, CIMC – TLC | RYC | XLC, is the subsidiary of China International Marine Containers (Group) Co, Ltd.(CIMC).
We are consist of Yangzhou CIMC Inteligent Equiprment Co. Ltd. (TLC), YangZhou Runyang Logistic Equipment Co., Ltd. (RYC) , Yangzhou CIMC New Energy Equipment Co. Ltd.(XLC) and Yangzhou Tonglee Reefer Container Co., Ltd. ( Prior operation entity).
We are the designer and manufacturer for various customized / ISO shipping container and related innovative products, with 30 years’ production experience.

ISO standard/Special dry container, ISO standard/Special reefer container, containerized integration and modular buildings.

We owns 405,000 m2 industrial park, to contain our 3 factories ( TLC | RYC | XLC).
Annual production capacity: 180,000 units
Total Staffs: 3,500 | Engineers: 175 | Annual Revenue: 3 Billion (RMB)

Pls contact us through:
*  Inquiry module in our website
* E-Mail: [email protected]
* Phones marked in the website contact page

We have standard product for ISO/Special container and Modular Buildings, we will reply you quickly with the quotation for such kind of product.

We also focus on the customized and both developed product,  the quotation will be sent after mutual discussion for detailed requirement.

We have various ISO and economical products, as well as the complex highly customized ones, the lead time is in range of 20 to 90 days, we will further discuss with you to confirm during both communication.

We have professional QC team to trace each production course and ensure the product quality from parts fabrication to final completion. We will provide the quality qualified document before delivery.

The third party inspection and certificates company could also be employeed as both agreement, we also welcome the client to send representative to visit our company for the course and final inspection before product delivery.

We have professional logistic team to privde comprehensive transportation services, from Ex-works, FOB, CIF to DDU, DDP etc.
We locates besides local Yangzhou port, the products could be transported through local port to Shanghai port, then to final destination port allover the world.
If batch order, we can also deliver from the local port directly to destination port.

Besides the sea transportation, road, railway intermodal delivery is also available for part of the product and countries.

Standard product:    1 year for structure, 3 years for painting.

The customized product warranty will be discussed by both parties.